Commissioning Data Center

Last week we walked around the new data center for the management company to perform pre-functional and functional testing (depending on the equipment). The UPS still couldn't be tested because there were still issues with a transfer switch. We looked at the 4 CRAC units, one of which was still hooked up to the vacuum to remove moisture before being re-charged with refrigerant. The two larger CRACs had to have their refrigerant removed, be cut in half to get in the elevator, and then re-assembled. There were a couple of problems with the wiring of one of these, the result of a wiring harness being re-installed improperly. Both of the large units needed to have insulation added since it was removed when it was cut (photo to the right). There was also a very small domestic water copper pipe used for humidification that should be insulated and secured to the frame so that it didn't vibrate against the frame and eventually wear through (photo on the left - the larger diameter pipe was secured with a vibration dapening clamp). One of the large CRAC units was moving 16% less air than it should and the motor was going to be re-shived to fix.

Another of the issues we looked for were un-sealed penetrations in the floor and ceiling since both were being used as a plenum for supply (floor) and return (celing) air. The floor was sealed pretty good with only a couple of penetrations that were missed (photo on the left), but the ceiling had lots of unsealed penetrations (photo on the right). Kevin Sheehan (on the ladder) and Kevin Bright (in the floor) are using a flashlight to look for these issues in the photos below.





















Another issue we identified during this trip was the chilled water pressure gauges, which were supposed to be 6" diameter and instead were 4" diameter. Obviously this isn't a huge deal, but they were pretty clearly called for in the spec and we've asked the contractor to replace.